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description the 482 series are emi filter connectors which are designed to meet the mechanical and environmental requirements of mil - c - 26482. the connectors will accept filter, power or grounding contact s or emi seal plugs or any combination thereof. connectors are available with front release rear removable crimp type contacts or fixed contacts with solder bucket or pin tail termination. mating connector information 482 series connectors mate with co nnectors conforming to mil - c - 26482, mil - c - 83723, bs9522 n0001 ? amphenol?s 162 series, bs9522 f0017 ? amphenol?s 62 series, amphenol?s 602gb series. amphenol amphenol 482gb series circular environmental connector tested to bs9522 f0027
contents page introduction ??????????????????????????????????????.. 2 design feat ures ????????????????????????????????????. 2 insert arrangements ??????????????????????????????????.. 2 - 3 keyway orientations ??????????????????????????????????. 3 shell styles and dimensions ??????????????????????????????.. 4 - 7 contacts ?????????????? ?????????????????????????. 8 typical insertion loss ?????????????????????????????????.. 8 contact specifications ?????????????????????????????????. 9 - 10 ordering information ?????????????????????????????????? 11 tools ???????????????????????????????? ????????.. 12 contact insertion / removal operations ?????????????????????????..13 - 14 1
introduction design features 1. self - sealing two riser front insert * (silicone rubber) 2. diaphragm ri m seal * (silicone rubber) 3. moulded one - piece contact retention system. (high temp thermoplastic) 4. stress isolated, filter contacts 5. microstrip emi grounding plate ? plated copper alloy 6. high temperature contact heat dissipater plate 7. visual servicing condition indicator 8. safety grip locking ring 9. vibration proof detent spring 10. self - sealing three riser grommet (silicone rubber) insert arrangements amphen ol?s filter connectors are a system of reliability engineered receptacles, plugs, contacts and accessories, designed to provide a wide range of performance and servicing features not previously available with ordinary emi filtering connectors. these connec tors are rugged enough to operate reliably under high physical stress, and in the demanding environmental conditions required of power connections. the patented stress isolated emi filter is composed of a ceramic element attached to a sturdy contact in a way that dampens all connector stresses and virtually eliminates the chance of ceramic fracture due to vibration, thermal and physical shock. once inserted in the connector, the filter contact is engaged by a microstrip grounding plate designed to achiev e maximum insertion loss and to inhibit resonances due to series inductance. the use of filter connectors has the following advantages: space saving weight saving reduction in solder connections eliminates requirement for rfi screened box provides low impedance ground plane for filter network note: newly improved design meets mated and unmated water pressure - sealing requirements of mil - c - 5015 filter here not here 2 normal position with pi n contacts alternative position of insert with socket contacts. ( ? anti - clockwise). each diagram shows mating face of insert alternative position of insert with pin contacts ( ? clockwise)
insert arrangements contd alternate insert positions a degrees insert arrangement normal w x y z 8 - 33 0 90 - - - 10 - 6 0 90 - - - 12 - 10 0 60 155 270 295 14 - 19 0 30 165 315 - 16 - 26 0 60 - 275 338 18 - 32 0 85 138 222 265 20 - 41 0 45 126 225 - 22 - 55 0 30 142 226 314 24 - 61 0 90 180 270 324 keyway orientations datum is always taken from major key or keyway. in receptacles the major keyway always remains fixed in relation to the mounting flange. for the b, c, e and f orientations, the three bayonet locations and associated m inor keyways are rotated complete, in accordance with the table below. n.b. the accompanying diagram shows a receptacle shell, with keyways. corresponding key orientations for a mating plug shell are therefore always clockwise. values for a (degrees) values for ? (degrees) values for ? (degrees) shell size n b c e f n b c e f n b c e f 8 105 - - 118 82 35 - - 30 50 75 - - 100 75 10 105 85 125 115 85 35 35 35 30 50 75 75 75 100 75 12 105 89 121 115 85 35 35 35 30 50 75 75 75 100 75 14 105 91 119 75 120 35 35 35 30 30 75 75 75 100 75 16 105 93 117 75 120 35 35 35 30 50 75 75 75 100 75 18 105 95 115 75 120 35 35 35 30 50 75 75 75 100 75 20 105 95 115 75 120 35 35 35 30 50 75 75 75 100 75 22 105 97 113 75 120 35 35 35 30 50 75 75 75 100 75 24 10 5 97 113 75 120 35 35 35 30 50 75 75 75 100 75 values for f (degrees) values for ? ? ( degrees) shell size n b c e f n b c e f 8 50 - - 30 45 60 - - 73 47 10 50 50 50 30 45 60 40 80 70 50 12 50 50 50 30 45 60 44 76 70 50 14 50 50 50 30 35 60 46 74 30 75 16 50 50 50 30 35 60 48 72 30 75 18 50 50 50 30 35 60 50 70 30 75 20 50 50 50 30 35 60 50 70 30 75 22 50 50 50 30 35 60 52 68 30 75 24 50 50 50 30 35 60 52 68 30 75 shell size 8 3 contacts size 20 shell size 10 6 contacts s ize 20 shell size 12 10 contacts size 20 shell size 14 19 contacts size 20 shell size 16 26 contacts size 20 shell size 24 61 contacts size 20 shell size 22 55 contacts size 20 shell size 20 41 contacts size 20 shell size 18 32 contacts size 20 datum 3 pins spaced 120 o apart 3
dimensions and shell sizes square flange mounting receptacle (with fixed contacts) shell size a max b max c max d max e sq max f max g ? max h ? max j max .822 .594 .473 8 20.88 15.08 12.06 .952 .719 .590 10 24.18 18.26 14.99 1.042 .812 .750 12 24.46 20.62 19.05 1.412 1.266 .652 .086 1.142 .906 .875 .117 0.82 14 35.86 32.16 16.56 2.18 29.00 23.0 1 22.22 2.97 2.08 1.232 .969 1.000 16 31.29 24.61 25.40 1.322 1.062 1.125 18 33.58 26.97 28.57 .777 1.452 1.156 1.250 20 19.73 36.88 29.36 31.75 .777 0.98 1.572 1.250 1.375 .207 22 19.73 2.49 39.93 31.7 5 34.92 5.25 .810 1.702 1.375 1.500 .145 24 20.57 43.32 34.92 38.10 3.68 single hole mounting receptacle (with fixed contacts) shell size a max b max c max d max e sq max f max g ? max h max j max .750 1.069 .473 .954 08 19.05 27.15 12.06 24.23 .875 1.194 .590 1.077 10 22.22 30.34 14.99 24.23 1.505 1.331 .710 .105 1.062 1.382 .750 1.265 .125 12 38.23 33.81 18.03 2.67 26.97 35.10 19.05 32.13 3.17 1.187 1.507 .875 1.388 14 30.15 38.2 8 22.22 35.25 1.312 1.632 1.000 1.515 16 33.32 41.45 25.40 38.48 1.437 1.757 1.125 1.640 18 36.50 44.63 28.57 41.66 1.562 1.945 1.250 1.825 20 39.67 49.40 31.75 46.36 1.567 1.393 .899 .153 1.687 2.078 1.37 5 1.953 .250 22 39.80 35.38 22.83 3.89 42.85 52.78 34.92 49.61 6.35 .932 1.812 2.194 1.500 2.075 24 23.67 46.02 55.73 38.10 52.70 dimensions inches millimetres 4 holes ?h e sq. f crs d c j panel thickness 482gb - 12axx - \ xxxx(xxx) 482gb - 13axx - xxxx(xxx) j panel thickness a ? g b c d h sq. 4 f e ?g a b
dimensions and shell sizes square flange mounting receptacle (bac k mounting only) shell size a max b max c max d max e max f max g ? max h ? max j max .750 .828 .594 .473 8 19.05 21.03 15.09 12.01 .875 .954 .719 .590 10 22.22 24.23 18.26 14.99 1.000 1.047 .812 .75 0 12 25.40 26.59 20.62 19.05 1.765 .078 .441 1.125 1.141 .906 .875 .120 .082 14 44.83 1.98 11.20 28.57 28.98 23.01 22.22 3.05 2.08 1.250 1.234 .969 1.000 16 31.75 31.34 24.61 25.40 1.375 1.328 1.062 1.125 18 34.92 33.73 26.97 28.57 1.531 1.453 1.156 1.250 20 38.88 36.90 29.36 31.75 1. 821 .110 .566 1.656 1.578 1.250 1.375 .147 .207 22 16.31 2.80 14.38 42.06 40.08 31.75 34.92 3.73 5.25 .599 1.781 1.703 1.375 1.500 24 15.22 45.24 43.26 34.92 38.10 single hole mounting receptacle shell size a max b max c max d max e max f max g ? max h ? max j max .750 .954 1.078 .430 .750 8 19.05 24.23 27.38 10.92 19.05 .875 1.078 1.203 .558 .875 10 22.22 27.38 30. 55 14.17 22.22 1.000 1.266 1.391 .711 1.062 12 25.40 32.15 35.33 18.06 26.97 1.785 .138 .722 1.125 1.391 1.516 .831 1.187 .125 14 44.83 3.51 18.34 28.57 35.33 38.51 21.10 30.15 3.17 1.250 1.516 1.641 .956 1.312 16 31.75 38.50 41.68 24.28 33.32 1.375 1.641 1.766 1.056 1.437 18 34.92 41.68 44.85 26.82 36.50 1.531 1.828 1.954 1.181 1.562 20 38.88 46.43 49.63 30.00 39.67 1.826 .168 .910 1.656 1.954 2.078 1.306 1.687 .250 22 46.38 4.27 23.11 42.06 49.63 52.78 33.17 42.85 6 .35 .943 1.781 2.078 2.203 1.431 1.812 24 23.95 45.24 52.78 55.95 36.35 46.02 dimensions inches millimetres e sq. f crs c j panel thickness b max a unlocked 0.85 max c b g j panel thickness d 482gb - 12exx - xxxx(104) 482gb - 13exx - xxxx(104) 5 d g 4 holes ? h a unlocked 0.85 max h e sq. f
square flange mounting receptacle with cinch nuts shell size a max b max c max d max e max f max g ? max j m ax .750 .828 .594 .473 8 19.05 21.03 15.09 12.01 .875 .954 .719 .590 10 22.22 24.23 18.26 14.99 1.000 1.047 .812 .750 12 25.40 26.59 20.62 19.05 1.765 .078 .441 1.125 1.141 .906 .875 .082 14 44.83 1.98 11.20 28.57 28. 98 23.01 22.22 2.08 1.250 1.234 .969 1.000 16 31.75 31.34 24.61 25.40 1.375 1.328 1.062 1.125 18 34.92 33.73 26.97 28.57 1.531 1.453 1.156 1.250 20 38.88 36.90 29.36 31.75 1.826 .110 .566 1.656 1.578 1.250 1 .375 .207 22 46.83 2.79 14.38 42.06 40.08 31.75 34.92 5.25 .599 1.781 1.703 1.375 1.500 24 15.21 45.24 43.25 34.92 38.10 square flange receptacle (with strain relief clamp) (back mounting only) b .016 k .005 shell size a max 0.41 c max d ? max e max j max 0.13 l ? 2.750 .473 0.820 0.594 8 69.85 12.01 20.82 15.09 2.750 .590 .950 0.719 10 69.85 14.99 24.13 18.26 2.750 .750 1.040 0.812 12 69.85 19.05 26.42 20.62 2.7 50 0.078 .441 .875 .082 1.140 0.906 .120 14 69.85 1.98 11.20 22.22 2.08 28.96 23.01 3.05 2.900 1.000 1.230 0.969 16 73.66 25.40 31.24 24.61 2.900 1.125 1.320 1.062 18 73.66 28.57 33.53 26.97 3.500 1.250 1.450 1.156 20 88.90 31.75 36.83 29.36 3.600 .110 .566 1.375 2.07 1.570 1.250 .147 22 91.44 2.80 14.38 34.92 5.25 39.88 31.75 3.78 3.800 .599 1.500 1.700 1.375 24 96.52 15.21 38.10 43.18 34.92 dimensions inches millimetres 482gb - 15exx - xxxx(104) e sq f crs 4 holes 4 - 40 unc - 2b a unlocked 0.85 max ? d b j panel thickness c ? g 482gb - 12fxx - xxxx(904) j (typ) k (typ) ? d c b e panel thickness 6 4 holes ?l a unlocked
single hole mounting recep tacle (with strain relief clamp) g .015 shell size a max b c e max f max 0.38 h ? max j 2.75 0.954 1.078 0.750 .473 8 69.85 24.23 27.38 19.05 12.01 2.75 1.078 1.203 .875 .590 10 69.85 27.38 30.56 22.22 14.99 2.75 1.266 1.391 1.062 .750 12 69.85 32.16 35.33 27.05 19.05 2.750 .138 .722 1.391 1.516 1.187 .875 .125 14 69.85 3.51 18.34 35.33 38.51 30.15 22.22 3.17 2.900 1.516 1.641 1.312 1.000 16 73.66 38.51 41.68 33.32 25.40 2.900 1.641 1.766 1.437 1.125 18 73.66 41.68 44.86 36.50 28.57 3.200 1.828 1.954 1.562 1.250 20 81.28 46.43 49.63 39.67 31.75 3.600 .168 .910 1.954 2.078 1.687 1.375 .250 22 91.44 4.27 23.11 49.63 52.78 42.85 34.92 6.35 3.800 .943 2.078 2.203 1.812 1.500 24 96.52 23.95 52.78 55.96 46.02 38.10 panel cutouts (for all types of 482gb connectors) k .005 l +.010 - .005 m +.010 - .005 shell size .013 +0.25 - 0.13 +0.25 - 0.13 0.594 0.540 0.572 8 15.09 13.72 14.53 0.719 0.665 0.697 10 18.26 16.89 17.70 0.812 0.828 0.885 12 20.62 21.03 22.48 0.906 0.952 1.010 14 23.01 24.18 25.65 0.969 1.076 1.135 16 24.61 27.33 28.83 1.062 1.201 1.260 18 26.97 30.51 32.00 1.156 1.326 1.385 20 29.36 33.68 35.18 1.250 1.451 1.510 22 3 1.75 36.86 38.35 1.375 1.576 1.635 24 34.92 40.03 41.53 max dimensions inches millimetres note: amphenol have the ability to respond to special requirements which can be dealt with directly with the factory maximum pan el thickness is .125? for shell sizes 8 through 18, and .250? for shell sizes 20, 22 and 24. a unlocked j panel thickness c b h 482gb - 13fxx - xxxx(904) m l k (typ) m single hole mounting panel cutout square flange panel cutout 7 e square f g
482 series contacts contact circuit types best filtering application p1 ferrite unknown or medium source and load impeda nce low source and high load impedance (emi direction ) lrc ferrite high source and low load impedance ( emi direction) high source and low load impedance (emi direction ) clr ferrite low source and high load i mpedance ( emi direction) c high source and high load impedance high source or load impedance >100 o low source or load impedance <10 o typical insertion loss tests performed in strict accordance with mil - std - 220 (no - load) on contacts in a 482 series connector mated with a standard non - filter connector. caution ? comparison with other filte r connector manufacturers data may be misleading unless the following factors are taken into account: (1) is official (unmodified) mil - std - 220 test method utilised as basis for performance depicted? - modification will result in an apparent (fictitio us) higher response! (2) is performance shown for filter contacts installed in connectors? ? if performance is based on discrete (single) contacts tested to mil - std - 220, higher levels of i.l. will be indicated due to the grounding limitations inherent in any connector design. 8 frequency (mhz) 80 60 40 20 0 insertion loss (db) 0.001 0.01 0.1 1 10 100 1000
contact specifications * consult amphenol factory if your filter needs are not reflected in this catalogue. ** upper limit is the maximum allowable internal hot spot temperature resulting from any combinati on of electrical load and ambient. 9 contact part number colour code fr bk fr bk fr bk fr bk grn grn red red blu blu yel yel pass band capacitance (picofarads) @ 25 o c (-0) - minimum @ 1khz (+100%) working voltage sea level @ 85 o c dc (50ma max. charging current) ac (rms) @ 125 o c dc ac (rms) dielectric withstanding voltage (dc) (50ma max. charging current) corona withstanding voltage (ac-rms) -minimum insulation resistance (gigaohms) -minimum current rating (amperes) -maximum ** dc and low frequencies filter rf current (amperes) - minimum ** at any frequency operating temperature range ** ( o c) insertion loss (decibels )@ 25 o c - minimum per mil-std-220 (no load) at 0.1mhz (performance in mated connectors) 1mhz for typical il curve 10mhz 100mhz source and load impedance) 1000mhz crosstalk attenuation (decibels) - minimum at 100mhz 482-22s 482-102 482-142 482-142s 482-102s 482-192s 60 contact type 482-22 filter 482-192 100 50 125 200 60 power to filter 200 200 150 100 50 60 30 30 (coupling between contacts) filter to filter 125 pin socket see page 8 (results will vary with temperature dc to 3db cut-off frequency fco = circuit type - @ 25 o c 10 5 10 300 @ 25 o c 100 - 5 0.25 400khz 250khz 600 300 150 - 31 - - 5 9 55 24 56 65 60 2.5mhz 55 62 55 - 8 28 - - - 25 pi 450 2500 15,000 20,000 -55 to +150 15mhz fr = front back = bk
contact specifications contd filter power 482 - 92 482 - 92a 482 - 92b 482 - 122 482 - 122a 482 - 122b 482 - 82 482 - 82a 482 - 82b 482 - 162 482 - 51 482 - 92s 482 - 92as 482 - 92bs 482 - 122s 482 - 122as 482 - 122bs 482 - 82s 482 - 82as 482 - 82bs 482 - 162s 482 - 51s fr bk fr bk fr bk fr bk fr bk fr bk fr bk fr bk fr bk fr bk n/a yel blu - blu blu - yel wht - wht wht - yel blk - blk blk - yel brn c lrc clr c lrc clr c lrc clr c n/a 150khz 100khz 70khz 10khz n/a 40,000 50,000 90,0 00 500,000 n/a 200 100 30 700 120 80 60 - 500 200 100 30 700 120 80 60 - 500 600 300 90 2,000 200 - 100 - 1000 10 10 5.5 0.9 50 5 7.5 0.25 n/a - 55 to +150 - 3.5 4 17 14 16 21 37 32 33 35 49 n/a 42 45 47 49 45 same performance as for 'c' version under mil - std - 220 but improved filtering offered for other zs and zl values 50 same performance as for 'c' version under mil - std - 220 but improved filtering offered for other zs and zl values 55 same performance as for 'c' version under mil - std - 220 but improved filtering offered for other zs and zl values 55 25 60 n/a * consult amphenol factory if your filter needs are not reflected in this catalogue. ** upper limit is the maximum allowable internal hot spot temperature resulting from any combination of electrical load and ambient. 10
ordering information ordering by amphenol 482gb - 1 3 e 22 - 55 p n - 104 part number ordering contacts only 482 - 82 s series: 482gb coupling style: 1 - bayonet shell styles: 2 ? square flange receptacle 3 ? single hole mounting receptacle environmental class: a ? plain shell, fixed contacts e ? grommet seal, gang contact insertion/removal f ? grommet seal with strain relief clamp, gang contact insertion/removal contact combination: (104) ? less contacts with tin plating (662) ? less contacts with olive drab plating (904) ? less contacts but incl. cable clamp (xxx) ? with fixed contacts, deviation signifies type of contacts and positions insert or keyway position position n n w b x c y e z f contac t style: p ? pin s ? socket insert arrangements shell size no. of contacts 8 - 3 (33) 10 - 6 12 - 10 14 - 19 16 - 26 18 - 32 20 - 41 22 - 55 24 - 61 series: 482 contact type 82 filter contact ? refer to pages 9 and 10 power contact ? 482 - 5 1 ground contact ? 482 - 49 emi sealing plug ? 482 - 50 contact style: s ? socket omit for pin style 11
tools m22520/2 - 01 494gb - 0001 crimp tool locator insertion tool removal tool pin contact tool ? 494gb - 0002 pin contact tool ? 494gb - 0002 socket contact tool ? 494gb - 0003 socket contact tool ? 494gb - 0003 (494gb - 0002 shown) (494gb - 0002 shown) recommended crimp tool setting amphenol part number description contact size wire size crimp jaw setting daniels crimp tool (m22520/ 2 - 01) 24 no. 6 22 no. 7 494gb - 0001 crimp tool locator for use with 357 - 100 crimp tool 20 20 no. 7 494gb - 0002 contact insertion/removal tool for pin contacts 494gb - 0003 contact insertion/removal tool for socket contacts recommended p anel nut torque single hole fixing connectors shell size 8 10 12 14 16 18 20 22 24 nm 3.73 4.07 6.78 7.34 8.25 9.26 11.98 13.90 15.03 lbs.f.ins 33 36 60 65 73 82 106 123 133 recommended cable clamp torque shell styles 12f/13f shell size 8 10 12 14 16 18 20 22 24 nm 2 2 2 2 2 3 3 3 3 lbs.f.ins 17.7 17.7 17.7 17.7 17.7 26.6 26.6 26.6 26.6 12
amphenol 482 series assembly instructions fig.1 fig. 2 fig. 4 step 1 strip wire to dimension shown in fig. 1. step 2 to crimp contact, firstly check jaw setting for wire size as indicated in table 1. insert contact into crimp tool m22520/2 - 01. place prepared wire into crimp barrel and close tool handle firmly (fig. 2). release tool handle and remove contact, the contact is now ready for use. correct wire positioning may be checked through the inspection hole in crimp barrel. step 3 the connector when removed from packaging will be in the ?unlocked? position as indicated by the exposure of the red colour band on the shell. the connector is ready for contact insertion. note: inserting or removing contacts from a connector in the ?locked? position will damage both contact and connector. if the connector is locked and the red band is not visible, follow ?unlocking procedure in step 7. step 4 to insert the contact into the connector use 494gb - 0002 tool for pin contacts and 494gb - 0003 for socket contacts. snap the contact crimp barrel into the insertion tool, the tool should rest on the bearing shoulder of the contact, dress the wire along the bore of the tool (fig. 3) fig. 3 step 5 insert the contact into the appropriate grommet location positioning the tool parallel with the axis of the connector and applying a steady force (fig. 4). the contact is located when a click is heard and a stop is felt simultaneously. withdraw the tool. note: the contacts are held sufficiently to permit handling, the connector must be locked for operation. 13
fig. 5 fig. 6 fig. 7 step 6 to lock the connector, push back and hold the detent spring tab (fig. 5) and rotate the knurled lock nut clockwise ? 2 turns. the tab wil l drop back into the slot. it should not be possible to rotate the knurled lock nut further than one full tab width past this position. the red indicator band will now be covered by the knurled lock ring. the connector is now ready for operation. st ep 7 to remove the contact, unlock the connector by pushing back and holding the detent spring tab and rotating the knurled lock nut anti - clockwise ? 2 turns, the red colour band is now visible. step 8 position the contact removal tool over the contact (fig. 6). hold the tool parallel with the axis of the connector and apply a steady force until the contact releases. the contact can now be removed by gently pulling the wire from the rear of the connector (fig. 7). 14
notice: products are sold subject to amphenol?s conditions of sale (?the standard conditions?). all specifications and statements contained herein are believed to be correct at the time of printing but no representation or warranty, express or implied, is given as to any specification or statement contained herein. product specifications including performance characteristics are typical only and subject to deviation. specifications are also subject to change without notice. users should not assume that all sa fety measures are indicated or that other measures may not be required. no representation or warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any patent, registered design or other t hird party rights and no stated or suggested use of products can be taken to recommend any such infringement. amphenol thanet way, whitstable, kent. ct5 3jf tel: 01227 773200 fax: 01227 276571

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